Automating Chemical usage reports

Digitising the reporting process saved 40 hours a month - that's over 480 manual copy/pastes

Operating chemicals often have no flowrate measurement and dosage rates are estimated based on tank fill volumes and average production rates.

Digitising the reporting process saved over 480 manual copy/pastes every month. 

40 hours and 15 pages ...

Eigen Ingenuity enabled Production Chemists for an asset in the North Sea to automate the production of a 15 page report on the chemical usage every month, saving around a week of time per month.

The data for the report, such as dosage rates and concentrations, had to be calculated based on flowrates and tank levels in the Process Historian.

Not surprisingly, the original workflow involved multiple Spreadsheets in order to do this. The result of these calculations had to be manually transferred into a Word document along with screenshots of trends and coloured KPIs. Previously, each report took about 1 week to create.

The Chemicals report tracks the dosage accuracy and usage of production chemicals. The aim of production chemical injection is broadly to provide protection from corrosion and to make the oil and water easier to process.

Chemical concentration cannot be continuously measured and so must be inferred from injected volumes and produced oil and water volumes. Some chemical injections, such as corrosion inhibitors, are a safety critical function that is part of the assets Barrier strategy and so it is essential that the injected concentrations remain at the right level.

Essential asset protection

The Chemicals report tracks the dosage accuracy and usage of production chemicals.  The aim of production chemical injection is broadly to provide protection from corrosion and to make the oil and water easier to process.  Chemical concentration cannot be continuously measured and so must be inferred from injected volumes and produced oil and water volumes.  Some chemical injection, such as corrosion inhibitor, is a safety critical function that is part of the assets Barrier strategy and so it is essential that the injected concentrations remain at the right level. 

Automating Reporting

The Eigen Analytics Platform has connectors to all kinds of different systems and lets you create reports that use the data in those systems, without having to first copy it into a data lake.

Any dashboard can be turned into a report template easily; just add the Template component to the top of the page and it will automatically take control of the other components on the page and allow you to set the report date and create distribution lists. 

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